Safely fragmenting near communities

With Plasma 4TH®

  • Customer : Route 40 Consortium |
  • Pain point : Blast nearby communities |
  • Market : Civil construction |
  • Solution : Plasma 4TH® |
  • Location : Colombia |
Situation

The operation was halted because of the existence of communities

During the rehabilitation and widening of roads between Bogotá and Girardot, the Ruta 40 Consortium encountered a deposit of approximately 60,000 cubic meters of rocky material scattered across various project areas. To continue with the project, the deposit needed to be excavated. However, one site had communities just 30 meters away from a potential fracture zone, obstructing construction. The client had to remove 20,000m³ from this area within 45 days, while the estimated time with mechanized excavation and a hammer was eight months.

Challenge

To propose a non-explosive solution for fragmenting materials and protecting nearby communities.

Customer Testimonial

“The fracturing procedures yielded satisfactory results, meeting the site and community’s needs and greatly improving project progress and performance.”

José Yecith Carrascal,
Project Functional Unit Resident Blasting Engineer

Solution

Fragmentation without the use of explosives

Our team has successfully implemented Plasma 4TH® technology, enabling fragmentation without the need for explosives.

Its benefits are:

Our team has successfully implemented Plasma 4TH® technology, enabling fragmentation without the need for explosives.

Key features
Results

Assisting with a project that has a nationwide impact

We performed fracking with a 30-meter evacuation radius and weekly removal of 3,500 cubic meters without displacement of residents.

To prevent accidents, a rubber tarpaulin was placed over 300 square meters, including the free face, with a weight of 4 tonnes. It was anchored to the slope using bolts, and 40 sandbags weighing around 25 kg each were placed on the rubber sheeting.

The results obtained after fracturing were successful:

Stronger Bonds

We strengthened our relationship with the client by introducing our innovative product, Plasma 4TH®, which delivered exceptional results by fulfilling their needs.

We strengthened ties with the client’s communities, building trust and enabling us to continue a nationally impactful project in Colombia.